Design and Optimization of Continuous Casting System for Multi-Phase Alloy Development

David Jablonski, “Design and Optimization of Continuous Casting System for Multi-Phase Alloy Development” 

Mentor: William Musinski, Mechanical Engineering, Engineering & Applied Science (College of) 

Poster #28 

Developing a reliable and adaptable continuous casting process is important for advancing research on multi-phase alloys. This project focuses on assembling and modifying an Indutherm CC400 continuous casting machine to improve its functionality for multi-phase alloy production. One of the main modifications involves redesigning the lid to include multiuse ports for gas introduction, sensors, and other equipment that will help regulate and monitor the casting environment. These changes aim to allow for advancement of in the casting process and make the machine more adaptable to future alloy production research. Right now, the project is still in its early stages. The lid is being reverse engineered using 3D modeling software to ensure that modifications are well-planned before any physical changes are made. Work is currently focused on designing modifications and preparing for initial testing. Once the machine is fully operational, planned modifications will be implemented and tested to evaluate their effectiveness. By improving the design and functionality of the continuous casting machine, this project aims to create a more flexible and effective setup that can support future alloy development studies.