Tan Doruk Saral and Benjamin Padilla, “Clay Research”
Mentor: Iris Ma, Architecture, Architecture & Urban Planning (School of)
Oral Presentation: 10:30am Union E260
This study explores the integration of natural clays with organic materials to create sustainable, biodegradable modules for architecture. By experimenting with various clay compositions and 3D printing techniques, the research aims to develop eco-friendly modules that can decompose naturally after use. The focus is on combining clays with materials like paper and coffee to create modules that align with sustainable practices. The clays are sifted into different grades, allowing for testing of various textures and strengths. Fired tiles and printed modules are evaluated for their durability, biodegradability, and structural performance in outdoor environments. A key challenge observed in the study has been the failure of prints, particularly when working with acute angles. Failures in the printing process often occur due to complex design angles, which has required creative solutions. One successful approach has been the use of CNC-printed molds placed on the printer bed during the printing process. These molds reduce clay waste by providing necessary support without relying on excessive support structures. This approach aligns with the study’s goal of minimizing waste while enhancing the print quality. In addition to molds, experimenting with different nozzles for the printer has shown promise in improving the stability and accuracy of the prints. Varying nozzle diameters introduce new possibilities for optimizing durability, biodegradability, and strength, supporting the overall research objectives. The study has also focused on testing various aggregates, which further enhances the exploration of sustainable materials. Through these trials, the research demonstrates how 3D printing technology can be utilized to innovate and optimize the creation of eco-friendly architectural modules.